Service|Brother Co., Ltd.

We have big plating tanks with dimension of 4000 Wx2000 Lx3000 D and traveling cranes with maximum loading capacity 10 tons.
In the year of 2009, Kawasaki City and Kawasaki CCI authorized our production facility and processing technology as [Kawasaki Brand].
Also the word of [MEGANICKEL] was registered in 2001 by Japan Patent Office.

Someone says that Mold is a King of Production Engineering. But with the aging,mold itself causes natural wear and tear, deformation and drain and therefore, we recommend to plate on the surface of the mold by Electroless Nickel Plating Process to prevent any of above damages. We are able to supply our clients after this plating with thickness over 300micrometer on molds with pin hole free.

A ring heavily plated with a thickness of 80 microns of electroless nickel. The ring has a diameter of approx.850 mm.

Ceramic materials have many advantages, including stable tolerance, good insulation, thermal conductance and temperature resistance.
Therefore, use of ceramic materials is rapidly expanding. We developed our own plating process for ceramics, which enables us to plate adherent and thick electroless nickel coating on ceramics. The thick and hard nickel coating can be mechanically polished with high precision, resulting in smooth surface.
We can also deal with large products, whose dimension exceeds 3m in length. Plating on various type of ceramics, such as alumina and aluminum nitride is also possible.

With the upsizing of Semi-conductor and Liquid Crystal Production Device of our clients, we also invested on the upsizing plating tanks of electroless nickel plating to the effective size of 1,200 X 1,100 X 500 mm.
Aluminum is easy to produce an oxidation film and it is difficult to do direct plating processing and therefore, we applied zinc immersing plating process on aluminum materials and achieved high coherency and after this process aluminum materials could perform better corrosion resistance, with hardness and higher quality.

With one of the largest furnaces in Japanese plating industry, we can ensure an efficient baking process. Baking process ensures an improved adhesion and eliminates hydrogen embrittlement of the plated parts by dispersing the enclosed hydrogen which generates during plating. The heat treatment for this purpose is usually carried out at the temperature of 250℃.

Hardness of electroless nickel coating (HV 500-550 as plated) is improved by the heat treatment at higher temperature. For example, hardness of more than HV800 can be obtained using a high temperature of 350℃.
Even higher temperature may be used depending on the type of material and shape. Please contact us, and we will make every efforts to meet your requirements.
Allowable size: 1,450×4,400×2,400 mm
Maximum temperature: 500℃